Adding multiple drivers to an ESXi 5.5 u2 ISO

The calm before the storm

My VMware ESXi based home server has been working really well for the last 2 years and I have not felt the need to upgrade it. That is the longest I can handle “don’t fix it if it ain’t broken” 😉

Background and motivation

The main reason for this upgrade is to move from a solution with a single HDD connected to the onboard SATA controller, to a battery backed hardware RAID controller (LSI 9261-8i). I guess I have been lucky, but let’s not celebrate too early!

Anyway, this article is about preparing a new ESXi ISO with all the drivers needed for the transition from ESXi 5.1 to ESXi 5.5-u2. Although I have not been reading very actively on this topic lately, I do have picked up a few things to consider for this upgrade:

  • VMware have been removing SATA AHCI mappings for some onboard controllers. This might be an issue since I intend to move the existing VMs from the single drive to the RAID:ed disks.
  • ESXi 5.5 u2 have drivers for the LSI 9261-8i card but there are newer ones, I might as well include the latest release.
  • Speaking of the RAID controller, there is also a “SMIS provider” VIB to be able to manage the RAID controller in the host remotely. To be honest, I need to learn more about this and the first step is to include this functionality.
  • Still no native support for one of the Intel NICs on this board (Intel DQ77MK motherboard with Intel 82579LM and 82574L NICs). Therefore, NIC drivers need to be included.
  • Finally, since this motherboard is more than 2 years old, at least since I last updated the BIOS, I’m going to include a CPU microcode update pack.

Preparing to include drivers in an ESXi 5.5-u2 ISO

Previously, I have been using the graphical ESXi-Customizer tool to add drivers to an ISO, but this time I will attempt to use the PowerShell script version

Here is a recipe for the tool chain:

Here is a summary of the drivers to be included.

The ESXi-Customizer-PS has a really nice feature where it is possible to make it load an entire directory with files to be included. I created an offline_bundles subfolder from where I put the ESXi-Customizer-PS script and copied all files to it.

Executing the ESXi-Customizer-PS script

I’m a complete PowerShell noob and it took me a while to just make it run the script. I had to run the following command to allow script:

Navigate to the ESXi-Customizer script folder and run the following command:

To make it easier to read, here it is again broken into multiple rows:

A successful output looks something like this:

Now you have an installation image ready to be tested!

4 thoughts on “Adding multiple drivers to an ESXi 5.5 u2 ISO

  1. Thanks very much for this write up. Not tried installing stuff yet but the ISO built OK

    Just a quick note that you need the zip inside igb-5.2.7-1331820-offline_bundle-2157967.zip and not the linked file otherwise you get an error “probably not a valid offline bundle”.

  2. hi all
    How can i add driver to esxi 6 iso image via ESXi-Customizer-PS-v2.4.ps1?
    Driver :net55-r8168-8.039.01-napi.x86_64.vib

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